RF Tip Forming

Applications:

  • Taper Tips
  • Radius Tips
  • Soft Tips
  • Closed End Tips
  • Dialator Tips
  • Flaring
  • Butt Welds
  • Overlap Welds
  • Braid to Non-Braid Welds
  • Single/Multilumen Applications

We are developing a new system for the applications below:

  • Curving
  • Neck Downs

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RF Tip Forming Systems and Catheter Tipping Machines

RF Tip Forming Systems and Catheter Tipping Machines designed by ONEX RF, are very versatile and come with quick changeover tooling to allow setup time in less than 5 minutes. We have also designed certain features that allow heat zone adjustment on the die without the need of playing with the coil thus increasing the consistency and repeatability of system performance after each setup.

RF TIP FORMING APPLICATIONS

RF TIP FORMING PROCESS

 

ONEX RF has developed new RF Tip Forming and RF Hole Punching systems using patented design features that deliver benefits to our customers that are unparalleled in the industry.

Catheters Formed by ONEX RF Tip Forming Systems meet the highest quality standards in the industry

Surgical Catheters & Tubes

Endotracheal Tubes


OverviewSpecificationsStrengthsCapabilitiesBenefits

Benefits:

  • Tipping Process Consistency

    Precise mechanical adjustability of Dies within the coil's magnetic field helps define the most efficient heat zone and reduce heat transfer time thus producing the most efficient heat cycle time. Dial indicator sends signal to the PLC to record the final die position for validation and process repeatability for the future changeovers.

  • Up to 90% Reduced Setup Time

    Now you can manufacture different size catheters on the same RF Tip Forming machine without major design changes. New Die setup is performed without the use of any wrenches or hand tools in just a few minutes. Guarantied less than 5 minutes setup time versus several hours of pursuit of original operating conditions. The fast setup time is achieved with the Patent Pending Die Cassette and Tube-Clamp sets, and of course saved process parameters that are easily set and recorded in the PLC during validation for future access and retrieval.

  • Tip Forming Process Control Software

    The software has simplified the set up and changeover allowing the selection of a catheter model number in a drop down menu to load validated process parameters in seconds. No guess work or errors due to manual setup using a process work sheet. The interface allows to put the min max validated limits and password protect them from future unauthorized personal, to alter the process parameters.

  • Catheter Tipping Results

    Make significantly more parts per hour, decrease down time, relatively maintenance free.