Applications:

  • Taper Tips
  • Radius Tips
  • Soft Tips
  • Closed End Tips
  • Dialator Tips
  • Flaring
  • Butt Welds
  • Overlap Welds
  • Braid to Non-Braid Welds
  • Single/Multilumen Applications

We are developing a new system for the applications below:

  • Curving
  • Neck Downs

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RF Tip Forming Systems and Catheter Tipping Machines

RF Tip Forming Systems and Catheter Tipping Machines designed by ONEX RF, are very versatile and come with quick changeover tooling to allow setup time in less than 5 minutes. We have also designed certain features that allow heat zone adjustment on the die without the need playing with the coil thus increasing the consistency and repeatability of system performance after each setup.

RF TIP FORMING APPLICATIONS

RF TIP FORMING PROCESS

 

ONEX RF has developed new RF Tip Forming and RF Hole Punching systems using patented design features that deliver benefits to our customers that are unparalleled in the industry.

Catheters Formed by ONEX RF Tip Forming Systems meet the highest quality standards in the industry

Surgical Catheters & Tubes

Endotracheal Tubes



OverviewSpecificationsStrengthsCapabilitiesBenefits

Specifications:

Mechanical

TF-801 TF-802 TF-804
System Type Basic Version
Low volume
Custom
Versa-Flex
Low to Medium volume
with ample changeover needs
Versa-Flex
Medium to High volume
with ample changeover needs
Catheter Sizes 4-34Fr 4-15 or 15-30Fr 4-15Fr
Induction Coil COL-X--
Multy Turn Coil with optional concentrator
COL-2-M/L
Four turn coil with two cavity concentrator discs
COL-4-S/M
Four turn coil with four cavity concentrator discs
Number of Dies 1 2 4
Die holder mechanism CST-1X
Single Cavity Cassette
CST-2M/L
Dual Cavity Cassette
CST-4S/M
Four Cavity Cassette
Catherer Clamping (interchangable)
* X represents Catheter size
UCLP-1-X-- LCLP-2-XF LCLP-4-XF
Catheter Transfer Mechanism Manual or Custom Air slide shuttle Air slide shuttle
Slide Insertion Force (Adjustable) 10-40lb 10-40lb
Dimensions 8.4 x 12 x 5.22" 4.5 x 12 x 6" 4.5 x 12 x 6"
21.2 x 30.5 x 13.3 cm 11.4 x 30.5 x 15.2 cm 11.4 x 30.5 x 15.2 cm
Weight 20-50 lbs (10-25 kg) 50 lbs (25 kg) 50 lbs (25 kg)
Shipping Weight 60 lbs (35 kg) 70 lbs (35 kg) 70 lbs (35 kg)
Air Supply 80PSI 80 psi 80 psi
Coil Cooling Chilled water Chilled water Chilled water

Electrical

TF-801 TF-802 TF-804
Certifications UL or CE compliant WEEE compliant WEEE compliant
Power 115 VAC 60 Hz 115 VAC, 15A, 60 Hz 115 VAC, 15A, 60 Hz
1Ph 230 VAC, 15A 60 Hz 1Ph 230 VAC, 15A 60 Hz 1Ph 230 VAC, 15A 60 Hz
RF Generator Power 1-4 KW 2KW 2KW
Generator Frequency 50-450 KHz 50-450 KHz 50-450 KHz

Operating System

TF-801 TF-802 TF-804
Control system PC Based 1.6GHz Celeron Processor PC Based 1.6GHz Celeron Processor PC Based 1.6GHz Celeron Processor
User Interface 6.5" Color Touch Screen 6.5" Color Touch Screen 6.5" Color Touch Screen
Operating Methode Foot Pedal and/or Opto-Touch Butons Foot Pedal and/or Opto-Touch Butons Foot Pedal and/or Opto-Touch Butons
Process Parameter Storage 256 Recipes 256 Recipes  256 Recipes
Internal Circuit Protection Yes Yes Yes
Power Surge Protection /After power loss Yes Yes Yes
E-stop and Safety Interlock circuit Meets OSHA and CE requirements Meets OSHA and CE requirements Meets OSHA and CE requirements

Operating

TF-801 TF-802 TF-804
Environment Cleanroom Cleanroom Cleanroom
Temperature 68-95°F (20-35°C) 68-95°F (20-35°C) 68-95°F (20-35°C)
Humidity 70% max relative humidity, Non-condensing 70% max relative humidity, Non-condensing 70% max relative humidity, Non-condensing
Over-voltage Category II II II
Pollution Degree 2 2 2
Altitude Up to 2500 m Up to 2500m Up to 2500m