---
title: Catheter butt joint welding system specs BJW-807-V1
description: "Catheter shaft bonding butt-weld joining marker band bonding system specs. The butt-joint welder uses FEP shrink tubing, metallic or glass molds to bond two materials with RF induction heating technology.
Contact ONEX for your catheter tipping applications +1(626)358-6639."
---

- RF Catheter Tip Forming, Catheter Shaft Tip Bonding Systems 
- [+1(626)358-6639](tel:+1-626-358-6639v)
- [results@onexrf.com](mailto:results@onexrf.com)

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#### BJW-807-V1

## **SPECIFICATIONS**

## **Catheter Shaft Butt-Joint ****Welding **

## **Marker Band Bonding Machine**

Ready to bond parts

[![BJW-807-V1 Specification](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/Specifications/BJW-807-V1/BJW-807-V1%20Specification.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/Specifications/BJW-807-V1/BJW-807-V1%20Specification.png)

- ![gear](https://cdn2.hubspot.net/hubfs/6162256/Icons/gear.svg)
  
  #### Data-Log
- ![gear](https://cdn2.hubspot.net/hubfs/6162256/Icons/gear.svg)
  
  #### Cloud Ready

# Fits 14x22" Small Space

# System Specs

---

## Catheter Bonding System

| Model Number | BJW-807-V1 |
| --- | --- |
| Amplifier Controller | AC1-300 |
| Bonding Station | BS-100 |
| Number of Dies | 1-up |

## Catheter Sizes and Forming Lengths

| Circumference | 2.8 Fr - 34 Fr / 2.8 CH - 34 CH |
| --- | --- |
| Diameter | 0.030" -0.445" / 0.9 mm - 11.3 mm |
| Length | Up to 1.5" With Standard Cassette |
| Max Temperature | 450°C |

## Utilities

| Electricity | 100-240 VAC / 15 A / 50-60 Hz |
| --- | --- |
| Pneumatic | 80 PSI / 5 bar - Clean Dry Air CDA |

## Generator

| RF Power | 30-300 Watts |
| --- | --- |
| Frequency | 6.78 MHz |
| Impedance | 50 Ohm |

## Control System

| Process Controller | Allen Bradley PLC |
| --- | --- |
| Operator Interface | 7" " Touch Screen PC HMI |
| PC HMI Operating System | Windows 7 Pro |
| Processor | Generation Intel® Core™ i7-8700 T with vPro™ 2.40 GHz |
| Storage | 2-4 GB SSD |
| Memory | 2GB DDR4 2666 MHz SoDIMM |
| PC-HMI Ports & Slots | PC HMI / 2 x USB 3.1 Gen 2**l, 2 x USB 3.1 Gen 1**, RJ45 (1 Gb Ethernet), HDMI |
| Controller I/O | 25-Pin D-Sub Connector BNC Connector |
| Cables | 25-Pin D-Sub I/O Cable RG400 coax cable Power Cable |

## Dimensions

| Amplifier Controller | 12.5" x 10" x 14.5" / 318 mm x 254 mm x 369 mm |
| --- | --- |
| Tipping Station | 13" x 9" x 6" / 330 mm x 229 mm x 150 mm |
| Foot Print | 14" x 24" / 356 mm x 610 mm |

## System Weight

| Amplifier Controller | 22 lb / 11kg |
| --- | --- |
| Tipping Station | 20 lb / 10kg |
| Shipping Weight | 69 lb / 31 kg |

## Operating Environment

| Temperature | 65-95°F / 18-35°C |
| --- | --- |
| Humidity | 68% Maximum relative humidity non-condensing |
| Elevation | up to 2000 m |

## Compliance

| Machine Safety | ISO 13849-1 / OSHA |
| --- | --- |
| Certifications | CE / UL per Request |
| Software | FDA 21 part 11 |

## Validation Support

| IQ | Documents available up on request for a fee |
| --- | --- |
| FAI and DOE | Documents available up on request for a fee |
| OQ | Support available at customer site per request |

# Induction Heating Technology

Whatever you Develop, this is the best to make it happen

## **Closed Loop Process Control**

 RFA-300 Solid State RF Amplifier

**The ONEX RF **amplifier is designed and manufactured at ONEX. We support all validation and calibration requirements from our office.

#### 300 Watts Power

- 100% Duty Cycle
- Automation Ready
- 0-300W linear output
- Tuned for 0-10vdc operation

[![RF-Generator](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Generators/RF-Generator.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Generators/RF-Generator.png)

## 6.78MHz

**Tuned Frequency**

## 0-300watts

**Calibrated**

# Process Control Software

Easy Navigation, Friendly Validation

[![10_Main Screen](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/Untitled6-1.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/Untitled6-1.png)

[![20_Manual Screen](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/Untitled.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/Untitled.png)

[![30_Setup Screen](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/Untitled4.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/Untitled4.png)

[![A90_Recipe Screen](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/A90_Recipe%20Screen.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/A90_Recipe%20Screen.png)

[![95_Data_Log Screen](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/datalog.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/datalog.png)

[![77_Calibration Screen](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/Untitled2.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/HMI%20Screens/Untitled2.png)

- Main Screen
- [Manual Screen](https://www.onexrf.com/nd/home)
- Setup Screen

- Recipe Screen
- Data-Log Screen
- Calibration Screen

ONEX RF uses Allen Bradley PLC and PC based 7" HMI to control the RF Tip Forming and Bonding Process. We have designed our systems for ease of use and validation to comply FDA requirements. We offer validation support, including FAT; Installation Qualification documentation.

## **NEED MORE INFO?**

For quick response, please provide details of your product, process needs, and full contact information.

![Customer-Service-Contact-Us-Form](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4A%20Customer%20Service/Customer-Service-Contact-Us-Form.jpg)

For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

- Die Prototyping
- Evaluation Samples
- Full Process Development
- Turnkey Catheter Forming Solutions

We look forward to working with you soon.

 

**EXPECT ONLY EXCELLENCE**

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Contact us  
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---

ONEX RF Inc. is dedicated to giving you excellent service with quality results. Expect only excellence.

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