---
title: 2-up Catheter Tipper Overview Dual Air Tipper
description: 2-up catheter tipper for forming catheter distal end, using 2 cavity tipping dies. The tipping process uses individual process temperature control to produce equal results on both cavities. Contact ONEX 1(626)358-6639 for your catheter tipping application
---

- RF Catheter Tip Forming, Catheter Shaft Tip Bonding Systems 
- [+1(626)358-6639](tel:+1-626-358-6639v)
- [results@onexrf.com](mailto:results@onexrf.com)

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#### Dual Air Tipper

## **OVERVIEW**

# **2-up Catheter Tipping System**

## ** For forming 2 catheters at a time**

 Dual Air Tipper

**The Dual Air Tipper **is designed to form 2 standard length catheters with individual temperature control.

#### Dual Tip Forming Cassette

- Straight-Tapered Tips
- Rounded Tips
- Rounded-Edge Tips
- Hooded ET Tubes

[![2-up catheter tipper dual air Tipper](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/Transparent-PNG/CTF-807-LX2-Geo-PNG.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/Transparent-PNG/CTF-807-LX2-Geo-PNG.png)

- ![easy-123 png](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/easy-123%20png.png)
  
  #### Easy Setup
- ![Easy-Cloud png](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/Easy-Cloud%20png.png)
  
  #### Easy Validate
- ![instructions](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/instructions.svg)
  
  [![Get a Quote ](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/dda85eca-4403-4cc1-92f7-fcdaa6a93c66.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/dda85eca-4403-4cc1-92f7-fcdaa6a93c66)

## CLICK TO SEE - Short Specs of 2-up Catheter Tip Forming System

| Model No. | Dual Air Tipper |
| --- | --- |
| Applications | Distal End Forming Proximal End Flaring |
| Product Size | 2.5Fr-34Fr 0.1" - 2.5" |
| RF Generator | 30-300 watts 6.78MHz Frequency |
| Control System | Allen Bradley PLC 7" Touch Screen PC HMI |
| Utilities | 100-240VAC / 15A /50-60Hz 80psi / 5bar Clean Dry Air (CDA) |
| Small Footprint | 19" x 28" / 490mm x 720mm |
| Shipping Weight | 89lb / 40kg |
| Compliance | CE Marked UL per request |
| Validation Support | Documents available for IQ, FAI, DOE OQ at customer site per request |
| Operating Environment | 65-95°F / 18-35°C 68% Max Humidity Non-Condensing Max 2000m elevation |

## **2-up Catheter Tipper Highlights**

## **2.5Fr - 34Fr**

**French Sizes**

## **0 - 2.5" / 0 - 60mm**

**Tip Lengths**

## **Up to 450**°**C**

**Material Temps. (Tg)**

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## **Perfect Tip Every Time**

1. **Quick Setup **
2. **Consistent Results**
3. **Dies in less than 3-weeks**

# Catheter Forming Examples

![IV Catheter Tipping](https://www.onexrf.com/hubfs/0%20New%20Website/2A%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/8%20300x300.png)

#### IV Catheter Tipping

![Endo Tracheal Catheter Tip Forming](https://www.onexrf.com/hubfs/0%20New%20Website/2A%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/9%20300x300.png)

#### ET Tube Tip Forming

![Bullet Nose Tip Forming](https://www.onexrf.com/hubfs/0%20New%20Website/2A%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/6%20300x300.png)

#### Bullet Nose Tip Forming

![Introducer Flash-less Tipping](https://www.onexrf.com/hubfs/0%20New%20Website/2A%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/5%20300x300.png)

#### Introducer Flash-less Tipping

![CV Catheter Tip Forming](https://www.onexrf.com/hubfs/0%20New%20Website/2A%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/11%20300x300.png)

#### CV Catheter Tip Forming

![Proximal End Flaring](https://www.onexrf.com/hubfs/0%20New%20Website/2A%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/2%20300x300.png)

#### Proximal End Flaring

#### Have an Application?

## **Let's Talk**

**+1(626) 358-6639**

[![Schedule Live-Demo](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/f8926618-d44e-4e8d-807f-3754028eec3c.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/f8926618-d44e-4e8d-807f-3754028eec3c)

[![Get a Quote ](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/dda85eca-4403-4cc1-92f7-fcdaa6a93c66.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/dda85eca-4403-4cc1-92f7-fcdaa6a93c66)

## **PROMISED** **EXPERIENCE**

Innovative, Results-Oriented Team Environment

Focused on problem-solving and timely execution of customer requirements

Delivering solutions through new technologies backed by essential customer training

**  
**If you need quick R&D samples please contact us. We will RF from your product while you are viewing the entire process and see the results online.

To learn more, please

[![Schedule Live-Demo](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/f8926618-d44e-4e8d-807f-3754028eec3c.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/f8926618-d44e-4e8d-807f-3754028eec3c)

Also, check out some of our project examples below.

 

ONEX RF TIPPERS ARE EASY TO SETUP AND VALIDATE.

BE THE MASTER IN CATHETER TIPPING BY USING THE ONEX RF TECHNOLOGY.

 

## Forming 12Fr. rounded and bullet nose tips

![12Fr Urinary Catheter](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/12Fr%20Urinary%20Catheter.png)

**Customer Requirement: **

Customer had purchased a 2-up tip forming system and had variations between one die to another. The system came with single coil and did not heat the dies evenly, and customer had to constantly tweak the coil to improve the forming process.

**ONEX RF Solution:**

We used our 2-up tipper, which uses individual RF generators for each die and created new dies with temperature feedback. Once we identified the process parameters we were forming perfect catheters every cycle. 

We offered the following solutions. 

- CTF-807-LX2 with dual-die cassette to form rounded and bullet nose tips.
- We designed and manufactured new dies and coils.
- Helped the the customer validating the process.

## Tip Forming 34F Endotracheal Tube

![Tip Forming 34F Endotracheal Tube](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2034F%20Endotracheal%20Tube.png)

**Customer Requirement: **

Customer was using old RF tipping system and had issues with setup and process consistency.

**ONEX RF Solution:**

We used the customer's existing Nickel dies and designed an adapter to fit our cassette and developed two coils to individually heat each die.

We offered the following solutions. 

- CTF-807-LX2 with Dual-Die cassette to form the 7mm-12mm Endotracheal Tupes in two up process.
- We designed and manufactured new adapters and tuned coils for different size tubes.
- Helped the the customer validating the process.

## Our Brochure

![Catheter Tipper Brochure Cover Page](https://www.onexrf.com/hubfs/0%20New%20Website/5%20Brochure/Catheter%20Brochure/Catheter%20Tipper%20Brochure%20Cover%20Page.jpg)

## **Catheter Tipping Solutions**

**ONEX RF **offers various solutions for the catheter manufacturing industry. View the brochure for more system options.

#### Other Services:

- Mold Design and Fabrication
- Process Development
- Sample Runs for Evaluation
- Validation Support

 

[![View RF Catheter Tipping Brochure](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/ca80b494-81e9-45c8-ba3d-05cd9ef8b661.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/ca80b494-81e9-45c8-ba3d-05cd9ef8b661)

## **VIEW THE SPECS**

## **Contact Request Form**

For quick response, please provide details of your product, process needs, and full contact information.

![Customer-Service-Contact-Us-Form](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4A%20Customer%20Service/Customer-Service-Contact-Us-Form.jpg)

For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

- Die Prototyping
- Evaluation Samples
- Full Process Development
- Turnkey Catheter Forming Solutions

We look forward to working with you soon.

 

**EXPECT ONLY EXCELLENCE**

Email address  
[results@onexrf.com](mailto:results@onexrf.com)

Contact us  
[+1(626) 358-6639](tel:+1(626)%20358-6639)

Schedule a   
[Cyber-Meeting](https://app.hubspot.com/meetings/onik)

---

ONEX RF Inc. is dedicated to giving you excellent service with quality results. Expect only excellence.

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