Catheter Bonding System

For RF Bonding a Soft Tip to The Shaft

The STB - 807 is designed to form and bond soft tip to the catheter shaft distal end. STB model comes with a left side air slide and gripper mechanism for bonding or cutting applications.

Tip Bond-Forming Cassette

  • Tapered Tips
  • Straight Tips
  • Over Mold Tips
  • ID Heat Bonded Tips
  • easy-123 png

    Easy Setup

  • Easy-Cloud png

    Easy Validate

  • instructions

    Get a Quote 

CLICK TO SEE - Short Specs of Soft Tip Bonding & Forming System

Model No.



Distal End Soft Tip Bonding and Forming

Proximal End Flaring

Product Size


0.1" - 2.5"

RF Generator

30-300 watts

6.78MHz Frequency

Control System

Allen Bradley PLC

7" Touch Screen PC HMI


100-240VAC / 15A /50-60Hz

80psi / 5bar Clean Dry Air (CDA)

Small Footprint

14" x 24" / 356mm x 610mm

Shipping Weight

69lb / 31kg


CE Marked

UL per request

Validation Support

Documents available for IQ, FAI, DOE

OQ at customer site per request

Operating Environment

65-95°F / 18-35°C

68% Max Humidity Non-Condensing

Max 2000m elevation

Soft-Tip Bonding & Forming Highlights

2.5Fr - 34Fr

French Sizes

0 - 2" / 0 - 50mm

Tip Lengths

Up to 450°C

Material Temps. (Tg)

Bonding and Forming 8F CVC Catheter

Soft Tip Bonding

7F Soft Tip Guide Wire Catheter

Soft Tip Guide Wire

Coude Tip Catheter

Soft Tip Bond & Forming

Have an Application?

Let's Talk

+1(626) 358-6639

Schedule Live-Demo
Get a Quote 


Innovative, Results-Oriented Team Environment

Focused on problem-solving and timely execution of customer requirements

Delivering solution through new technologies backed by essential customer training

Bonding and Forming 8F CVC Catheter

Bonding and Forming a 8F CVC Catheter

Customer Requirement:

Customer had purchased a tip forming system and dies but could not validate the process. After six months of back and forth, they were not able to resolve the inconsistency and bond issues. We met the customer at the Expo and invited them to ONEX and demonstrated our capabilities. It did not take long to hear back from them. They told us that if we can develop a die and do a POP, they will buy the system. This was after they had already purchased two other systems and the project was late by 3 months.

ONEX RF Solution:

We requested the samples and drawings and built the 1st die in 2 weeks. After several days, we were producing good samples. After reviewing the initial samples, we worked with them to modify the design and manufactured another set of dies and mandrels. We gave our customer the perfect process they were not able to achieve for months. 

 We then created the DOE IQ documents and helped the customer with the installation. 

  • We provided the STB-807-LX1 with a special mandrel and clamp mechanism.
  • Helped them complete the validation in record amount of time.

Bonding a 7F Diagnostic Catheter

7F Diagnostic Catheter

Customer Issue:

The current system was old and required long hours to change the setup and tune the coil to get good results. The setup required water cooling and would leak from time to time, causing contamination issues.

Our Solution:

One beautiful morning our customer contacted us with intense pressure in her voice and said we need a system capable of making the parts in one month, can you help? In LESS than 2 weeks we were able to make the die and samples for review. Customer liked the results and purchased a system with a promise that we would do the DOE run samples and they would perform all the inspection and documentation. 

 We then created the DOE IQ documents and helped the customer with the installation. 

  • Since then, we developed 2 other models for the same catheter family.
  • Helped the customer with design changes by tuning samples using different dies.
  • Helped them complete the validation in record amount of time by having our experts tweak the parameters on the spot and achieve the best results.

Our Brochure

Catheter Tipper Brochure Cover Page

Catheter Tipping Solutions

ONEX RF offers various solutions for the catheter manufacturing industry. View the brochure for more system options.

Other Services:

  • Mold Design and Fabrication
  • Process Development
  • Sample Runs for Evaluation
  • Validation Support


View RF Catheter Tipping Brochure

Contact Request Form

For quick response, please provide details of your product, process needs, and full contact information.


For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

  • Die Prototyping
  • Evaluation Samples
  • Full Process Development
  • Turnkey Catheter Forming Solutions

We look forward to working with you soon.