4-up Catheter Tip Forming Machine

For end forming 4 catheters at a time

The TF - 803 is designed to form 4 catheters at a time. The original tipping systems uses low-frequency RF generators and the induction coil requires water cooling.

Long Tip Forming Cassette

  • Straight-Tapered Tips
  • Bullet Nose Tips
  • Rounded-Edge Tips
  • easy-123 png

    Easy Setup

  • Easy-Cloud png

    Easy Validate

  • instructions

    Get a Quote 

CLICK TO SEE - Short Specs of 4-up Catheter Tip Forming Machine

Model No.



Distal End Forming

Product Size


0.1" - 1.5"

RF Generator

100 - 2000 watts

50 - 250 kHz Frequency

Control System

Allen Bradley PLC

7" Touch Screen PC HMI


200-240VAC / 15A /50-60Hz

80psi / 5bar Clean Dry Air (CDA)

Compact Footprint

24" x 32" / 610mm x 762mm

Shipping Weight

160lb / 75kg


CE Marked

UL per request

Validation Support

Documents available for IQ, FAI, DOE

OQ at customer site per request

Operating Environment

65-95°F / 18-35°C

68% Max Humidity Non-Condensing

Max 2000m elevation

4-up Catheter Tipper Highlights

6Fr - 34Fr

French Sizes

0 - 1.5" / 0 - 35mm

Tip Lengths

Up to 450°C

Material Temps. (Tg)

12Fr Urinary Catheter

Urinary Catheter

Forming 12F Bullet Nose Catheter

Forming Bullet Nose Tips

Tip Forming 34F Endotracheal Tube

Tip Forming Endotracheal Tube

Tip Forming 13F Closed End Catheter

Formed Closed End Catheter

Have an Application?

Let's Talk

+1(626) 358-6639

Schedule Live-Demo
Get a Quote 


Innovative, Results-Oriented Team Environment

Focused on problem-solving and timely execution of customer requirements

Delivering solutions through new technologies backed by essential customer training

Tip Forming 9 and 12Fr Closed End Catheter

Tip Forming a 9Fr Closed End Catheter

Customer Requirement:

Customer had several 1-up old tipping systems. We started by learning their volume requirements and offered our first catheter tip forming machine with a 4-up tipping process.

ONEX RF Solution:

Customer had other tippers as well but did not like some of the functions. We analyzed the older systems and designed a very nice machine with a quick change over cassette, tube clamps, slide position feedback and a die position control into the coil with sensor feedback.

We offered the following solutions. 

  • TF-803-X4 with all the bells and whistles that the customer had requested. .
  • We designed and manufactured new dies and water cooled coil to heat the dies evenly.
  • Helped the the customer validate the process.

Forming 12F Bullet Nose Catheter

Tip Forming 14Fr Bullet Nose Catheter

Customer Requirement:

Customer had a very old tipping process using lead to heat the dies. The volume was going up and customer was looking for new solution.

ONEX RF Solution:

We provided our original catheter tipping system with 2-up die setup. We were able to actually triple the customer required volume of production.

We offered the following solutions. 

  • TF-803-X2 with removable die cassette and 250 kHz generator..
  • We designed and manufactured new dies.
  • Helped the the customer validating the process.

Our Brochure

Catheter Tipper Brochure Cover Page

Catheter Tipping Solutions

ONEX RF offers various solutions for the catheter manufacturing industry. View the brochure for more system options.

Other Services:

  • Mold Design and Fabrication
  • Process Development
  • Sample Runs for Evaluation
  • Validation Support


View RF Catheter Tipping Brochure

Contact Request Form

For quick response, please provide details of your product, process needs, and full contact information.


For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

  • Die Prototyping
  • Evaluation Samples
  • Full Process Development
  • Turnkey Catheter Forming Solutions

We look forward to working with you soon.