--- title: Catheter tipping flaring system overview Servo Tipper PRO description: "Catheter tip forming is a process to form the distal end catheter tip or flare the proximal end of catheters. Contact ONEX for your catheter tipping or flaring applications +1(626)358-6639." --- - RF Catheter Tip Forming, Catheter Shaft Tip Bonding Systems  - [+1(626)358-6639](tel:+1-626-358-6639v) - [results@onexrf.com](mailto:results@onexrf.com) - [Facebook](https://www.facebook.com/ONEXRF) - [Twitter](https://twitter.com/ONEXRF) - [Linkedin](https://www.linkedin.com/company/onex-rf/) - [Youtube](https://www.linkedin.com/company/onex-rf/) [![ONEXRFLOGO](https://www.onexrf.com/hs-fs/hubfs/0%20New%20Website/0%20General%20Images/1%20Logo/ONEXRFLOGO.png?width=600&name=ONEXRFLOGO.png "ONEXRFLOGO")](https://www.onexrf.com) [![Contact Us](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/619c97da-fb4d-47bb-ae5b-9ab8ea75bd68.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/619c97da-fb4d-47bb-ae5b-9ab8ea75bd68) #### Servo Tipper PRO ## **OVERVIEW** # **Servo Catheter Tipper** ## **For Precision Catheter Tipping & Flaring Applications** Servo Tipper PRO **Servo Precision catheter tip forming machine for R&D and Manufacturing use.  ** The Servo Tipper PRO comes with **speed control** to match the material flow, **insertion force control** to prevent over-insertion, and **gripping pressure control** to adjust clamp to tube hardness. It's the perfect choice to create short-tip catheters, sheaths, and over 3" long tapered tip introducers. The Servo Model is fully loaded and can be used in almost all catheter forming, flaring, and bonding applications.  #### Tip Forming Cassette Distal End Forming - Dilator Tips - Sheaths Tips - Introducer Tips - Bullet Nose Tips #### Flaring Cassette Proximal End Forming - Flared Conical Shape - Hood-Formed Tips [![ONEX RF Servo Tipper PRO](https://www.onexrf.com/hubfs/1%20Machine_Images/White%20Background%20Images/ONEX%20RF%20Servo%20Tipper%20PRO.png) ](https://www.onexrf.com/hubfs/1%20Machine_Images/White%20Background%20Images/ONEX%20RF%20Servo%20Tipper%20PRO.png) - ![easy-123 png](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/easy-123%20png.png) #### Easy Setup - ![Easy-Cloud png](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/Easy-Cloud%20png.png) #### Easy Validate - ![instructions](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/instructions.svg) [![Get a Quote ](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/b96033d1-4107-40ba-8087-b48731bfb8cb.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/b96033d1-4107-40ba-8087-b48731bfb8cb) ## CLICK TO SEE - Specs for the Servo Catheter Tipper | Model No. | Servo Tipper PRO | | --- | --- | | Applications | Distal End Forming Proximal End Flaring Bonding | | Product Size | 2Fr-38Fr 0.01" - 4.00" | | RF Generator | 30-300 watts 6.78 MHz Frequency | | Control System | Allen Bradley PLC Kinetix 350 Servo Drive 7" Touch Screen PC HMI | | Servo Slide Controls | 2097-V31PR0-LM AB Servo Drive MPL-A1530 AB Servo Motor LX3010-S1-N1-200 / 5" Stroke Slide | | Left Side Slide | 1" Stroke Guided Cylinder Flex-Gripper Mounting Bracket | | Utilities | 100-240VAC / 15A /50-60Hz 80psi / 5bar Clean Dry Air (CDA) | | Small Footprint | 14" x 24" / 356mm x 610mm | | Shipping Weight | 69lb / 31kg | | Compliance | CE Marked UL per request | | Validation Support | Documents available for IQ, FAI, DOE OQ at customer site per request | | Operating Environment | 65-95°F / 18-35°C 68% Max Humidity Non-Condensing Max 2000m elevation | ## **Servo Catheter Tipper Highlights** ## **2Fr - 38Fr** **French Sizes** ## **0 - 3.5" / 0 - 75mm** **Tip Lengths** ## **Up to 500**°**C** **Material Temps. (Tg)** Your browser does not support the video tag. I suggest you upgrade your browser. Your browser does not support the video tag. I suggest you upgrade your browser. ## **Perfect Catheter Tip Every Time** 1. **Quick Setup ** 2. **Consistent Results** 3. **Dies in less than 3-Weeks** # Hey, you can achieve better tips like in the examples below. [![Polyimide](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Polyimide.jpg) ](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Polyimide.jpg) #### Polyimide Tapered Tips [![PTFE and Polyimide Tipping](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/PTFE%20and%20Poliamid%20Tipping.jpg) ](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/PTFE%20and%20Poliamid%20Tipping.jpg) #### PTFE and Polyimide High-Temp [![4.5Fr Sheath and Dilator](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/4.5Fr%20Sheath%20and%20Dilator.jpg) ](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/4.5Fr%20Sheath%20and%20Dilator.jpg) #### Sheath and Introducer Tips [![Tip Forming 13F Dilator](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2013F%20Dilator.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2013F%20Dilator.png) #### Dilator Tips #### Need Help? ## **Let's Talk** **+1(626) 358-6639** [![Schedule Live-Demo](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/5785a8c1-0364-4d75-8966-4510f7327cd0.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/5785a8c1-0364-4d75-8966-4510f7327cd0) [![Get a Quote ](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/b96033d1-4107-40ba-8087-b48731bfb8cb.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/b96033d1-4107-40ba-8087-b48731bfb8cb) ## **PROMISED** **EXPERIENCE** Innovative, Results-Oriented Team Environment Focused on problem-solving and timely execution of customer requirements Delivering solutions through new technologies backed by essential customer training ** **If you need quick R&D samples please contact us. We will RF from your product while you are viewing the entire process and see the results online. To learn more, please [![Schedule Live-Demo](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/f8926618-d44e-4e8d-807f-3754028eec3c.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/f8926618-d44e-4e8d-807f-3754028eec3c) Also, check out some of our project examples below. ONEX RF TIPPERS ARE EASY TO SETUP AND VALIDATE. BE THE MASTER IN CATHETER TIPPING BY USING THE ONEX RF TECHNOLOGY. ## Flaring the proximal end of a 31Fr Introducer Catheter ![Flaring a 31F Bicaval Introducer Catheter](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Flaring%2031F%20Bicaval%20Introducer%20Catheter.png) **Customer Requirement: ** Customer had tight tolerances and the contract manufacturer could not control the process to achieve a consistent wall thickness and shape. They asked us to develop a consistent forming process. **ONEX RF Solution:** We analyzed the material properties and created a special funnel shaped die and wound several types of coils so we could balance the heating and even flow of the material. It was a matter of balancing the heat and controlling the material pressure to create the perfect tip every cycle.    We used the following system:  - CTF-807-LX1 with a reverse flaring cassette and monitored the die temperature to better control the flaring process. **Customer Benefit:** Customer got a consistent process and was able to increase the throughput from 800-1000/day and reduce scrap 25%. ## Forming the tip of a 5Fr Sheath and eliminating the tip splitting issues ![4.5Fr Sheath and Dilator](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/4.5Fr%20Sheath%20and%20Dilator.jpg) **Customer Requirement: ** The Sheath distal end tips were cracking and splitting open after the forming process. They used an older catheter tipping system and did not have much control. **ONEX RF Solution:** We analyzed the materials and identified some ways to improve the process. We built a sample die and did full process development. Customer liked the results and purchased several systems replacing the old ones.  We Offered the following:  - CTF-807-LX1 with fine pressure control module. - Manufactured the dies and developed the process. - Helped them validate the system and process. ## RF Forming Flash-less 13Fr Introducer tips ![Tip Forming 13F Dilator](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2013F%20Dilator.png) **Customer ****Requirement****: ** Customer had purchased a tip forming system and could not validate the process due to inconsistencies and flash issues every time they changed the setup. **ONEX RF Solution:** We reviewed the materials and current setup and offered to manufacture new dies and perform process development for three different catheters. Customer liked the results and purchased one system at first. After the successful validation and production, we received several new system orders. We offered the following solutions.  - CTF-807-LX1 with medium cassette to form 2.5" long tips. - We designed and manufactured new dies and coils for different size catheters. - Helped the the customer validate the process. ## Our Brochure ![Catheter Tipper Brochure Cover Page](https://www.onexrf.com/hubfs/0%20New%20Website/5%20Brochure/Catheter%20Brochure/Catheter%20Tipper%20Brochure%20Cover%20Page.jpg) ## **Catheter Tipping Solutions** **ONEX RF **offers various solutions for the catheter manufacturing industry. View the brochure for more system options. #### Other Services: - Mold Design and Fabrication - Process Development - Sample Runs for Evaluation - Validation Support   [![View RF Catheter Tipping Brochure](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/ca80b494-81e9-45c8-ba3d-05cd9ef8b661.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/ca80b494-81e9-45c8-ba3d-05cd9ef8b661) ## **VIEW THE SPECS** ## **Contact Request Form** For quick response, please provide details of your product, process needs, and full contact information. ![Customer-Service-Contact-Us-Form](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4A%20Customer%20Service/Customer-Service-Contact-Us-Form.jpg) For application related questions, you can always reach us by phone at +1(626)358-6639. We offer excellent service: - Die Prototyping - Evaluation Samples - Full Process Development - Turnkey Catheter Forming Solutions We look forward to working with you soon.   **EXPECT ONLY EXCELLENCE** Email address [results@onexrf.com](mailto:results@onexrf.com) Contact us [+1(626) 358-6639](tel:+1(626)%20358-6639) Schedule a [Cyber-Meeting](https://app.hubspot.com/meetings/onik) --- ONEX RF Inc. is dedicated to giving you excellent service with quality results. Expect only excellence. - [Facebook](https://www.facebook.com/ONEXRF/) - [Twitter](https://twitter.com/ONEXRF) - [Linkedin](https://www.linkedin.com/company/onex-rf/) - [YouTube](https://www.youtube.com/user/ONEXRF) #### RF Welding Systems #### Catheter Tipping Systems #### Get In Touch - [1824 Flower Avenue](https://www.google.com/search?q=onexrf+direction&oq=onexrf+direction&aqs=chrome..69i57j33.19864j0j7&sourceid=chrome&ie=UTF-8) [Duarte CA 91010 USA](https://www.google.com/search?q=onexrf+direction&oq=onexrf+direction&aqs=chrome..69i57j33.19864j0j7&sourceid=chrome&ie=UTF-8) - [+1(626) 358-6639](tel:+1-626-358-6639) - [results@onexrf.com](mailto:results@onexrf.com) Copyright © 2020 ONEX RF . All rights reserved.Trademarks, including but not limited to ONEX RF Design are the trademarks or registered trademarks of ONEX RF and used under license by ONEX RF Based on mixed usage scenario.Terms of Use | [Privacy Policy](https://www.onexrf.com/privacy-policy) [![footer-logo](https://www.onexrf.com/hs-fs/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/footer-logo.png?width=216&name=footer-logo.png "footer-logo")](https://www.onexrf.com/) [![](https://www.onexrf.com/hs-fs/hubfs/top.png?width=50&name=top.png)](https://www.onexrf.com/catheter-tipping-flaring-system-overview-servo-tipper-pro#) [![vBulletin statistics](http://c.statcounter.com/6498683/0/86b272d6/1/)](http://statcounter.com/vbulletin/)