---
title: 4-up Catheter Tip Forming machine overview TF-803-X4
description: "4-up catheter tip forming machine for forming 4 tubes at a time.
The original tippers used 2kW generators and require a water to cool the induction coil. 
Contact ONEX for your catheter tipping applications +1(626)358-6639."
---

- RF Catheter Tip Forming, Catheter Shaft Tip Bonding Systems 
- [+1(626)358-6639](tel:+1-626-358-6639v)
- [results@onexrf.com](mailto:results@onexrf.com)

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#### TF-803-X4

## **OVERVIEW**

# **4-up Catheter Tip Forming Machine**

## **For end forming 4 catheters at a time**

 TF-803-X4

**The TF - 803 **is designed to form 4 catheters at a time. The original tipping systems uses low-frequency RF generators and the induction coil requires water cooling.

#### Long Tip Forming Cassette

- Straight-Tapered Tips
- Bullet Nose Tips
- Rounded-Edge Tips

[![4-up catheter tip forming machine TF-803-2-4](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/Transparent-PNG/TF803-2-4-PNG.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1A%20Machines/Catheter%20Tipping%20Machines/Transparent-PNG/TF803-2-4-PNG.png)

- ![easy-123 png](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/easy-123%20png.png)
  
  #### Easy Setup
- ![Easy-Cloud png](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/Easy-Cloud%20png.png)
  
  #### Easy Validate
- ![instructions](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4%20Icons/instructions.svg)
  
  [![Get a Quote ](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/59ffdd10-3364-451a-841a-f3efcca5fd38.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/59ffdd10-3364-451a-841a-f3efcca5fd38)

## CLICK TO SEE - Short Specs of 4-up Catheter Tip Forming Machine

| Model No. | TF-803-X4 |
| --- | --- |
| Applications | Distal End Forming |
| Product Size | 2.5Fr-34Fr 0.1" - 1.5" |
| RF Generator | 100 - 2000 watts 50 - 250 kHz Frequency |
| Control System | Allen Bradley PLC 7" Touch Screen PC HMI |
| Utilities | 200-240VAC / 15A /50-60Hz 80psi / 5bar Clean Dry Air (CDA) |
| Compact Footprint | 24" x 32" / 610mm x 762mm |
| Shipping Weight | 160lb / 75kg |
| Compliance | CE Marked UL per request |
| Validation Support | Documents available for IQ, FAI, DOE OQ at customer site per request |
| Operating Environment | 65-95°F / 18-35°C 68% Max Humidity Non-Condensing Max 2000m elevation |

## **4-up Catheter Tipper Highlights**

## **6Fr - 34Fr**

**French Sizes**

## **0 - 1.5" / 0 - 35mm**

**Tip Lengths**

## **Up to 450**°**C**

**Material Temps. (Tg)**

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## **Perfect Tips Every Time**

1. **Quick Setup **
2. **Consistent Results**
3. **Dies in less than 3-Weeks**

# Catheter Forming Examples

[![12Fr Urinary Catheter](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/12Fr%20Urinary%20Catheter.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/12Fr%20Urinary%20Catheter.png)

#### Urinary Catheter

[![Forming 12F Bullet Nose Catheter](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Forming%2012F%20Bullet%20Nose%20Catheter.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Forming%2012F%20Bullet%20Nose%20Catheter.png)

#### Forming Bullet Nose Tips

[![Tip Forming 34F Endotracheal Tube](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2034F%20Endotracheal%20Tube.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2034F%20Endotracheal%20Tube.png)

#### Tip Forming Endotracheal Tube

[![Tip Forming 13F Closed End Catheter](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2013F%20Closed%20End%20Catheter.png) ](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2013F%20Closed%20End%20Catheter.png)

#### Formed Closed End Catheter

#### Have an Application?

## **Let's Talk**

**+1(626) 358-6639**

[![Schedule Live-Demo](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/f8926618-d44e-4e8d-807f-3754028eec3c.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/f8926618-d44e-4e8d-807f-3754028eec3c)

[![Get a Quote ](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/59ffdd10-3364-451a-841a-f3efcca5fd38.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/59ffdd10-3364-451a-841a-f3efcca5fd38)

## **PROMISED** **EXPERIENCE**

Innovative, Results-Oriented Team Environment

Focused on problem-solving and timely execution of customer requirements

Delivering solutions through new technologies backed by essential customer training

**  
**If you need quick R&D samples please contact us. We will RF from your product while you are viewing the entire process and see the results online.

To learn more, please

[![Schedule Live-Demo](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/f8926618-d44e-4e8d-807f-3754028eec3c.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/f8926618-d44e-4e8d-807f-3754028eec3c)

Also, check out some of our project examples below.

ONEX RF TIPPERS ARE EASY TO SETUP AND VALIDATE.

BE THE MASTER IN CATHETER TIPPING BY USING THE ONEX RF TECHNOLOGY.

## Tip Forming 9 and 12Fr Closed End Catheter

![Tip Forming a 9Fr Closed End Catheter](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Tip%20Forming%2013F%20Closed%20End%20Catheter.png)

**Customer ****Requirement****: **

Customer had several 1-up old tipping systems. We started by learning their volume requirements and offered our first catheter tip forming machine with a 4-up tipping process.

**ONEX RF Solution:**

Customer had other tippers as well but did not like some of the functions. We analyzed the older systems and designed a very nice machine with a quick change over cassette, tube clamps, slide position feedback and a die position control into the coil with sensor feedback.

We offered the following solutions. 

- TF-803-X4 with all the bells and whistles that the customer had requested. .
- We designed and manufactured new dies and water cooled coil to heat the dies evenly.
- Helped the the customer validate the process.

## Forming 12F Bullet Nose Catheter

![Tip Forming 14Fr Bullet Nose Catheter](https://www.onexrf.com/hubfs/0%20New%20Website/1B%20Products/Catheter%20Products/Tipping%20Applications/Blue%20Background/Forming%2012F%20Bullet%20Nose%20Catheter.png)

**Customer ****Requirement****: **

Customer had a very old tipping process using lead to heat the dies. The volume was going up and customer was looking for new solution.

**ONEX RF Solution:**

We provided our original catheter tipping system with 2-up die setup. We were able to actually triple the customer required volume of production.

We offered the following solutions. 

- TF-803-X2 with removable die cassette and 250 kHz generator..
- We designed and manufactured new dies.
- Helped the the customer validating the process.

## Our Brochure

![Catheter Tipper Brochure Cover Page](https://www.onexrf.com/hubfs/0%20New%20Website/5%20Brochure/Catheter%20Brochure/Catheter%20Tipper%20Brochure%20Cover%20Page.jpg)

## **Catheter Tipping Solutions**

**ONEX RF **offers various solutions for the catheter manufacturing industry. View the brochure for more system options.

#### Other Services:

- Mold Design and Fabrication
- Process Development
- Sample Runs for Evaluation
- Validation Support

 

[![View RF Catheter Tipping Brochure](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/13254/ca80b494-81e9-45c8-ba3d-05cd9ef8b661.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/13254/ca80b494-81e9-45c8-ba3d-05cd9ef8b661)

## **VIEW THE SPECS**

## **Contact Request Form**

For quick response, please provide details of your product, process needs, and full contact information.

![Customer-Service-Contact-Us-Form](https://www.onexrf.com/hubfs/0%20New%20Website/0%20General%20Images/4A%20Customer%20Service/Customer-Service-Contact-Us-Form.jpg)

For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

- Die Prototyping
- Evaluation Samples
- Full Process Development
- Turnkey Catheter Forming Solutions

We look forward to working with you soon.

 

**EXPECT ONLY EXCELLENCE**

Email address  
[results@onexrf.com](mailto:results@onexrf.com)

Contact us  
[+1(626) 358-6639](tel:+1(626)%20358-6639)

Schedule a   
[Cyber-Meeting](https://app.hubspot.com/meetings/onik)

---

ONEX RF Inc. is dedicated to giving you excellent service with quality results. Expect only excellence.

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