We are happy to work with the ONEX RF team, which took full responsibility in creating the forming dies and tipping systems, doing the process development, and training us so we can develop future processes ourselves. They are a valuable resource for our R&D and OEM catheter manufacturing groups.

-Anonymous

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Catheter Forming & Flaring System

The CTF - 807 is for universal catheter forming station for distal and proximal ends using RF induction heating.

The system is capable of performing the tipping and flaring functions utilizing two different cassettes easily swuppable on the station:

Distal Tip Forming Cassette.

Proximal End Flaring Cassette.

Long Tapered Catheter Tip Forming System

The CTF - 807-LX3  is designed to form up to 4" long tip catheters achieving perfect tips by implementing an even heat distribution across the die surface.

 

 

 

 

2-up Catheter Forming System

The CTF - 807-LX2  is designed to form the distal and proximal ends of catheter tubes two at a time with individual power control and temperature feedback.

 

Soft Tip Bonding and Forming System

The STB - 807-LX1  is designed to bond various durometer materials together using external molds or internal mandrel heating. The system comes with dual sided actuators to control bonding from both sides.

Butt Joint Welding System

The STB - 807-LX1  is designed to bond various durometer materials together using external molds or internal mandrel heating. The system comes with dual sided actuators to control bonding from both sides.

 

 

Tipping, Flaring & Bonding
The CTF - 807-LXS1  precision tip forming system uses a servo slide, which increases the forming speed control and provides excellent process consistency. The system is designed to perform almost all operations for forming and bonding catheter products.
Modular Tipper / R&D and Automation Applications

The MTF - 807-LX1  modular tube forming for R&D and automation applications. 

The MTF RF heating station is a compact single module used for manually forming the distal end of medical tubing.

The module can be integrated with an automated catheter assembly station to form the tips.

The system can come with a gripper and slide module for basic tip forming applications and a set of dies for material studies.

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