RF Welding Solutions
- Mold Design and Fabrication
- Process Development
- Sample Runs for Evaluation
- Validation Support
RF Sealing Solution Bags, with ports, Cold Packs, Pressure Cuffs, Air Cushions etc.
20" x 30"
6 - 10 kWatt Hybrid RF Generator
27.12 MHz Frequency
Allen Bradley PLC
12" Touch Screen PC HMI
200-240VAC / 50-65A / 50-60Hz
80 psi / 5bar - Clean Dry Air (CDA)
52" x 70" / 131cm x 178cm - RF Welder
24" x 32" / 61cmx 81cm - RF Generator
3000lb / 1400kg
ISO 13485-1 / UL-508C, NFPA 79A / Safety
Documents available for IQ, DOE and Die FAI
OQ at customer site per request
65-95°F / 18-35°C
68% Max Humidity Non-Condensing
Max 2000m elevation
90% Reduction of RF Sealing Arcs & Die-Burns when using ONEX RF sealers.
Increased production yields due to process consistency and RF Seal integrity.
50% more power efficiency when RF sealing with Hybrid RF Generator technology.
Customer came to us with no previous experience in RF sealing because they were using a contract manufacturer for their product development.
ONEX RF Solution:
We provided a Turnkey Process to seal the hook and loop attachments to be used on back support brace product.
Customer needed an RF welder to RF Seal their TPU air cushion products to be used in the foot wear industry. Also they needed the RF welder to RF heat the material without contacting it and once the material reached a set temperature the press would extend further to bond the layers.
ONEX RF Solution:
We designed the RF welder using a servo press that would extend to a set position and start RF heating the material before full contact bonding the layers. We provided the following systems:
For quick response, please provide details of your product, process needs, and full contact information.