RF Welding Solutions
- Mold Design and Fabrication
- Process Development
- Sample Runs for Evaluation
- Validation Support
RF Welding large bladders, seat cushions, blood pressure and tourniquet cuffs
20" x 60"
10 - 15 kWatt Hybrid RF Generator
27.12 MHz Frequency
Allen Bradley PLC
12" Touch Screen PC HMI
200-240VAC / 65A / 50-60Hz
80 psi / 5bar - Clean Dry Air (CDA)
86" x 86" / 218cm x 218cm - RF Welder
24" x 32" / 61cmx 81cm - RF Generator
6500lb / 2800kg
ISO 13485-1 / UL-508C, NFPA 79A / Safety
Documents available for IQ, DOE and Die FAI
OQ at customer site per request
65-95°F / 18-35°C
68% Max Humidity Non-Condensing
Max 2000m elevation
90% Reduction of RF Sealing Arcs & Die-Burns when using ONEX RF sealers.
Increased production yields due to process consistency and RF Seal integrity.
50% more power efficiency when RF sealing with Hybrid RF Generator technology.
Customer's volume was growing double digit, and they wanted similar RF welder but double the capacity.
ONEX RF Solution:
We analyzed the requirements and decided to design dual shuttle RF welder front to back but the only issue was the RF feed line because it was going to travel longer on 60" platen and we would have uneven RF energy distribution. The solution came fast and we were able to bring the shielded RF feed line to the center and achieve even seal in all section of the product.
We provided the following systems:
For quick response, please provide details of your product, process needs, and full contact information.