RFDC-Roto-X4 15x20

OVERVIEW

Rotary RF Sealer with Die-Cut Station

RFDC-Roto-X4-D60 15x20 / 8KW
The Rotary RF Sealer with Die-Cut Station is designed for RF sealing medical TPU pouches and die-cut around the perimeter in the second station after sealing. ONEX RF Sealers use No-Arc Hybrid generator Technology for stable process control.

Typical Applications

  • RF Welded TPU Pouches
  • RF Heat Sealed Ostomy Bags
  • RF Welded TPU Cold Packs
  • RF Sealed Surgical Instrument TPU Pouches 
  • etc.
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    Easy Setup

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    Easy Validate

Quick Specs for Rotary RF Sealer with Die Cut Station

Model No.

RFDC-Roto-X4

Applications

RF Welding and RF Heat Sealing products that use TPU or EVA materials and Die Cut After the Sealing Cycle

RF Seal and Die Cut Area

15" x 20"

RF Generator

6 - 8 kWatt Hybrid Generator

27.12 MHz Frequency

Die Cut Station

Air Over Hydraulic Cylinder Option -1

Servo Hydraulic Cylinder with Position Control Option -2

Servo Electric Cylinder Option -3

Control System

Allen Bradley PLC

12" Touch Screen HMI

Utilities

200-240VAC / 60A /50-60Hz

80psi / 5bar Clean Dry Air (CDA)

Footprint

68" x 68" / 173cm x 173cm System

24" x 32" / 61cm 81cm

Shipping Weight

5500lb / 2400kg

Compliance

ISO-13849-1 / Machinery Safety Standard

UL or CE Optional

Validation Support

Documents available for IQ, DOE and Die FAI

OQ at customer site per customer request

Operating Environment

65-95°F / 18-35°C

68% Max Humidity Non-Condensing

Max 2000m elevation

RF Seal + Die-Cutt System Highlights

15 x 20"

RF Seal Area

4 Position 60" Dial

Index Dial Size

6-8 KWatt

RF Output Power

Have an Application?

Let's Talk

Schedule a Call
Get RFDC-Roto-X4 Quote 

CUSTOMER
EXPERIENCE

An open collaborative environment

Consistent communication, keeping the customers informed

Timely engineering solutions and responsiveness to any challenge

RF Welding and Die Cutting a TPU Cold-Pack Pouch

TPU Cold Pack

Customer Requirements:

Customer was manufacturing different size TPU pouches for various applications TPU Cold Packs, TPU surgical instrument pouches using an RF welder and Die cutting machine afterwards. Every time they changed the setup they had to spend 2-3 hours to get the RF sealer produce good quality seals. 

They asked us to design a system to reduce the change over time and combine the die cutting operation.

ONEX RF Solution:

We provided the following systems:

  • RFDC-Roto-X4 / Rotary RF Welder to seal the perimeter and Die cut station with 20T hydraulic press to cut the excess material around the perimeter.
  • Customer was able to quick change the dies and manufacture 5 different style pouches and reduced setup time from 3 hours to 30 minutes.

Portfolio of ONEX RF Welders

RF Welder Brochure Cover Page

RF Welding Solutions

ONEX RF offers various RF welding systems for the medical and automotive products manufacturers. 
Some of the products we have sealed in the past are blood, urine or other solution collection bags, and car seat air bladders.
View the brochure for more system options.

Other Services:

  • Mold Design and Fabrication
  • Process Development
  • Sample Runs for Evaluation
  • Validation Support


View RF Welder Brochure

Contact Request Form

For quick response, please provide details of your product, process needs, and full contact information.

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For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

  • Die Prototyping
  • Evaluation Samples
  • Full Process Development
  • Turnkey RF Welding Machine Solutions

We look forward to working with you soon.

 

EXPECT ONLY EXCELLENCE