RFPS-Roto-X4 15x20

OVERVIEW

Rotary RF Sealer with Print Station

RFPS-Roto-X4-D60 15x20 / 6KW
The Rotary RF Sealer with Print Station is designed for RF sealing medical pouches and print a logo in the second station after sealing. ONEX RF Sealers use No-Arc Hybrid generator Technology for stable process control.

Typical Applications

  • RF Welded Solution Bags
  • RF Heat Sealed Sample Pouches
  • RF Sealed Collection Bags 
  • RF Welded Waste Bags
  • etc.
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    Easy Setup

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    Easy Validate

Quick Specs for Rotary RF Sealer with Print Station

Model No.

RFPS-Roto-X4-D60

Applications

RF welding solutions bags that require printing of logo, part number or solution level. RF Sealed Urinary Collection bags or RF Sealed waste bags etc.

RF Seal & Print Area

15" x 20" / 380mm x 510mm

RF Generator

6-8 kW Hybrid Generator

27.12 MHz Frequency

Print Station

Thermal Transfer Ribbon Printing

Control System

Allen Bradley PLC

12" Touch Screen PC HMI

Utilities

200-240VAC / 50A /50-60Hz

80psi / 5bar Clean Dry Air (CDA)

Footprint

81" x 89" / 205cm x 226cm - RF Welder

24" x 32" / 61cm x 81cm - RF Generator

Shipping Weight

5000lb / 2300kg

Compliance

ISO-13849-1 / Machinery Safety Standard

UL or CE Optional

Validation Support

Documents available for IQ, DOE and Die FAI

OQ at customer site per customer request

Operating Environment

65-95°F / 18-35°C

68% Max Humidity Non-Condensing

Max 2000m elevation

Rotary RF Seal + Print System Highlights

15 x 20"

RF Seal + Print Area

4 Position 60" Dial

Index Dial Size

6 KWatt

RF Output Power

Have an Application?

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CUSTOMER
EXPERIENCE

An open collaborative environment

Consistent communication, keeping the customers informed

Timely engineering solutions and responsiveness to any challenge

RF Welding the ports and perimeter of urinary collection bag and print data.

RF Welded Urine Drainage Bag

Customer Requirements:

Customer had an old RF welder that was causing too many reject and arcing every 10 bags. The customer told us they actually bought a brand new RF welder and because it did not perform as expected they had to send it back and cancel the order. 

In addition to the reject rate, they had to do the printing in a secondary operation.

ONEX RF Solution:

We reviewed the application and for sure it was not an easy project because the product was using rigid molded ports and we had to develop a new method to RF seal the soft PVC film to rigid PVC and guarantee 95% OEE. provided a Turnkey Process to seal the products and supported the client in validating the entire RF welding process.

We provided the following systems:

  • RFPS-Roto-X4 / Rotary RF Welder to seal the perimeter and inner stiffener material.

Customer was able to overcome the issues relating to the Rigid to Soft PVC material sealing.

RF Sealing medical insulation pouch with logo print

RF Welding Insulation Bag

Customer requirements:

Customer was using a contract manufacturer to produce the pouches and was experiencing issues with seal integrity. They had multiple sizes and needed a single system that would seal print and die cut the edges for the next assembly process.

ONEX RF Solution:

We reviewed the product and offered 2 systems to produce the pouches:

  1. Stand alone FFC-S2 Film feed cut station with hole punch station.
  2. RFPS-Roto-X2 to seal the perimeter and print a logo on the pouch for 5 different size products.

We designed and manufactured the system and helped the customer validating the process and start making good product every cycle.

Portfolio of ONEX RF Welders

RF Welder Brochure Cover Page

RF Welding Solutions

ONEX RF offers various RF welding systems for the medical and automotive products manufacturers. 
Some of the products we have sealed in the past are blood, urine or other solution collection bags, and car seat air bladders.
View the brochure for more system options.

Other Services:

  • Mold Design and Fabrication
  • Process Development
  • Sample Runs for Evaluation
  • Validation Support


View RF Welder Brochure

Contact Request Form

For quick response, please provide details of your product, process needs, and full contact information.

Customer-Service-Contact-Us-Form

For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

  • Die Prototyping
  • Evaluation Samples
  • Full Process Development
  • Turnkey RF Welding Machine Solutions

We look forward to working with you soon.

 

EXPECT ONLY EXCELLENCE