RF Welding Solutions
- Mold Design and Fabrication
- Process Development
- Sample Runs for Evaluation
- Validation Support
RF welding solutions bags that require printing of logo, part number or solution level. RF Sealed Urinary Collection bags or RF Sealed waste bags etc.
RF Seal & Print Area
15" x 20" / 380mm x 510mm
6-8 kW Hybrid Generator
27.12 MHz Frequency
Thermal Transfer Ribbon Printing
Allen Bradley PLC
12" Touch Screen PC HMI
200-240VAC / 50A /50-60Hz
80psi / 5bar Clean Dry Air (CDA)
81" x 89" / 205cm x 226cm - RF Welder
24" x 32" / 61cm x 81cm - RF Generator
5000lb / 2300kg
ISO-13849-1 / Machinery Safety Standard
UL or CE Optional
Documents available for IQ, DOE and Die FAI
OQ at customer site per customer request
65-95°F / 18-35°C
68% Max Humidity Non-Condensing
Max 2000m elevation
90% Reduction of RF Sealing Arcs & Die-Burns when using ONEX RF sealers.
Increased production yields due to process consistency and RF Seal integrity.
50% more power efficiency when RF sealing with Hybrid RF Generator technology.
Customer had an old RF welder that was causing too many reject and arcing every 10 bags. The customer told us they actually bought a brand new RF welder and because it did not perform as expected they had to send it back and cancel the order.
In addition to the reject rate, they had to do the printing in a secondary operation.
ONEX RF Solution:
We reviewed the application and for sure it was not an easy project because the product was using rigid molded ports and we had to develop a new method to RF seal the soft PVC film to rigid PVC and guarantee 95% OEE. provided a Turnkey Process to seal the products and supported the client in validating the entire RF welding process.
We provided the following systems:
Customer was able to overcome the issues relating to the Rigid to Soft PVC material sealing.
Customer was using a contract manufacturer to produce the pouches and was experiencing issues with seal integrity. They had multiple sizes and needed a single system that would seal print and die cut the edges for the next assembly process.
ONEX RF Solution:
We reviewed the product and offered 2 systems to produce the pouches:
We designed and manufactured the system and helped the customer validating the process and start making good product every cycle.
For quick response, please provide details of your product, process needs, and full contact information.