The small RF sealer is perfect development tool for R&D Lab or product design engineers. It is very easy to use for RF heat sealing various materials and small pouches. The Lab model comes with optional Heat Sealing Capability.
The RF Sealer comes with closed loop process control to achieve consistent results in RF sealed products.
RF Seal Station
Seal Area
RF Sealing Energy
Process Control
Thermal Seal (Optional)
Heat Source (Optional)
Safety
EMI/RFI Safety Meets
Electrical
Air Pressure
Air Volume @10c/m
Sealer Press Force
Shipping Weight
Surface Finish
Certification
RF-Shuttle-S1
10" x 20"
2 - 4 kW / 27.12 MHz
Auto Tuner
Temperature Controller
Cartridge Heater Flex Platen
ISO 13849-1 / OSHA
OSHA and VDE 0848
230VAC / 1Ph / 50 - 60 Hz
80PSI
14SCFM
1,000lbs max
1,600lbs
RAL-7035
UL or CE (Per Request)
ONEX RF has developed process control, which makes process validation easy and repeatable.
The closed-loop process control, real-time seal-process monitoring with data logging, helps you set process parameters and achieve acceptable quality seals in a matter of minutes. The hybrid generator uses an AGC to maintain exact RF power at all times, which eliminates process variations during validation.
The PC based HMI software can monitor the RF welding process and record each cycle. Read More
The Flange is usually RF Sealed on top or bottom of the film surface. The RF sealing dies come with a cavity to load the straight and elbow flange ports. Operator places the material over the die and installs the flanges into the die cavity through the film layer. Operator extends the shuttle slide under the sealing press to start the RF sealing cycle. The process usually requires 700-1000 watts of RF power to seal 4 PVC flanges to TPU material. If the materials are different the process must be well balanced since the bond is not homogeneous. If you have questions about the process please contact us for application help.
The port sealing requires a dual RF seal cycle switch. The ports are loaded onto a mandrel (SS rod) and placed between the PVC film layers. The first RF Seal cycle is to seal the tubing to the top and bottom film layers and second cycle is to seal the sides or perimeter of the bag. The RF switch is to switch the RF power first to the mandrel and second to the top die, the bottom RF sealing die is usually connected to the ground.
1824 Flower Avenue |
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PHONE: | 626.358.6639 |
WEBSITE: | www.onexrf.com |
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