RF-Shuttle-L2 20x60

SPECIFICATIONS

Large Dual Shuttle RF Welding System

RF-Shuttle-L2 Specification

Large Dual Shuttle RF Welding System

Model Number

RF-Shuttle-L2-20x60 10-15KW

RF Seal Area

20 x 60" / 780 mm x 1524 mm

Shuttle Size

26x66"  / 660x1676 mm

Recommended RF Sealing Power

10-15 kWatt

Press Force

4000 lb  / 17,800 Newtons (N) with single cylinder at 80-psi

Press Stroke

4" / 100 mm during normal operation - 8" / 200 mm for maintenance 

Press Daylight

2.750" / 70 mm (for overall die height)

RF Switch

2 or 3 cycle available as an option

Hybrid RF Generator

Model No.

RFHG-10-27

Generator Type

Hybrid Amplifier / 1st stage Solid State Driver with final stage Tube Amplifier

RF Power

10,000 watts 

Frequency

27.12 MHz

Impedance

50 Ohm

Duty Cycle

100% at 20°C room temperature

Utilities

3 Phase 200-240 VAC 50A 

Dimensions

24" x 36" x 72"

RF Auto Tuner

Model No.

RFMN-50-27-10

Arc Detection

5 VDC signal

Controls

Auto-Start at RF Signal Detection

Frequency

27.12 MHz

Impedance

50 Ohm

Utilities

120 VAC 5A 

Utilities

Electricity

100-240 VAC / 70-100 A / 50-60 Hz

Pneumatic

80 PSI / 5 bar - Clean Dry Air (CDA)

Control System

Process Controller

Allen Bradley PLC - Compact Logix

Operator Interface

12" Touch Screen PC HMI

PC HMI Operating System

Windows 7 Pro

Processor

Generation Intel® Core™ i7-8700 T with vPro™ 2.40 GHz

Storage

60-128 GB SSD

Memory

4GB DDR4 2666 MHz SoDIMM

PC-HMI Ports & Slots

PC HMI / 2 x USB 3.1 Gen 2**l, 2 x USB 3.1 Gen 1**, RJ45 (1 Gb Ethernet), HDMI

Dimensions

RF Generator

24" x 32" x 72" / 610 mm x 810 mm x 1830 mm

RF Welder

86" x 86" x 87" / 218 cm x 218 cm x 220 cm

Shuttle open 22" / 460mm  -- Controller opens  36" /900mm

System Weight

RF Generator

750 lb / 350 kg

RF Welding Station

5500 lb / 2300 kg

Total Shipping Weight

7000 lb / 3200 kg / Crated

Operating Environment

Temperature

65-95°F / 18-35°C

Humidity

68% Maximum relative humidity non-condensing

Elevation

up to 2000 m

Compliance

Machine Safety

ISO 13849-1 / OSHA

Certifications

UL per Request

Software

FDA 21 part 11

Validation Support

IQ

Documents available up on request for a fee

FAI and DOE

Documents available up on request for a fee

OQ

Support available at customer site per request


ONEX RF Hybrid Generator

RFHG-27-4/6
The ONEX Hybrid Generators are designed for 100% duty cycle, which means you can run them at max power continuously without any issues or output power fluctuations. The generator power is set by PLC analog voltage, which is maintained by closed loop control circuit.

8-10 KWatt RF Power

  • Fastest arc shut down circuit 
  • Output power is 100% Duty Cycle
  • Output is controlled by closed loop feedback
  • Tuned for 0-10vdc linear power control
  • Works with 50 ohm Impedance Match-Network
  • Comes with Self Monitoring Diagnostic Circuit

Learn more about 

ONEX RF Generator Technology

 

27.12 MHz

Tuned Frequency

0-10,000 watts

Calibrated RF Power


  • Main Screen
  • Manual Screen
  • Setup Screen
  • Recipe Screen
  • Die Setup Screen
  • Data-Log Screen

ONEX RF uses Allen Bradley PLC and 12" Touch Screen PC based HMI to control the RF Welding Process

The RF welding process is very easy to setup and validation because our RF generator technology output is always constant. Your validated parameters will allays be constant and never require tweaking even when the tube starts degrading. Read more about RF Welder's Process Control and RF Welder's theory of operations... We offer validation support, including FAT Installation Qualification (IQ) documentation.

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For application related questions, you can always reach us by phone at +1(626)358-6639.

We offer excellent service:

  • Die Prototyping
  • Evaluation Samples
  • Full Process Development
  • Turnkey RF Welding Machine Solutions

We look forward to working with you soon.

 

EXPECT ONLY EXCELLENCE